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Sunday 29 January 2017

Final Cutting

Based on some suggestions from an online forum, and utilizing some black electrical tape to guess the final configuration, I trimmed the upper fairing back again, after marking it out with a sharpie.  The line follow the angle of the seat pan for a sense of symmetry.






Pretty happy with the end result.  The upper sorta looks like that of a TRX850, but it still has a nice retro vibe, and utilizes the mounting brackets I had fabbed up earlier.











A couple more views.  I went at it with some sandpaper to smooth off the edges, and I was able to trim it up quickly with an angle grinder.  With a fine sharp blade, it made quick work of the fibreglass.

The left side.  The aluminum brackets for the light will be radius-ed to clean them up a bit.













Next step is the turn signals.  After careful measuring, checking, and re-checking, I drilled the mounting holes.  This location makes far more sense than under the tank.  That location had the lights themselves somewhat obscured and looking a bit "off".  This puts them in quite a visible location and all is legal for the DOT man.

I made a cardboard battery box, and have sent it off the Iron Craft to be welded out of aluminum.  I cut and bent the pieces based on the template so it should be good to go shortly for a test-fit and mounting.

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